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Material analysis laboratory

The innovative laboratories represent a fundamental pillar in the bearing industry and related sectors, providing advanced material analyses. Through the expertise of our dedicated team and leveraging advanced precision metrology systems, we ensure Schaeffler products' compliance with the most stringent standards and the fulfillment of the market's demanding expectations.

Certification

The R&D Laboratories from Brasov-Cristian are internally certified according to the VDI / VDE 2627-1 standard.

Services

Services

The materials analysis laboratory provides an extensive range of specialized services

Sample preparation

  • Sectioning
  • Mounting
  • Grinding

Microscopic analysis

  • Cleanliness level
  • Microstructure
  • Identification of irregularities

Stereomicroscope analysis

Hardness:

  • Surface
  • Core
  • Layer

Spectrometer analysis:

  • Chemical Composition
  • Diffractometer Analysis:
  • Residual Stresses
  • Retained Austenite

SEM analysis

  • ESD (Energy Dispersive Spectroscopy)
  • Resolution

For additional information or service requests, please contact the address: andrecpr@schaeffler.com

Test methods

The material analysis laboratories are equipped to provide detailed and rigorous evaluations using advanced methods such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and mass spectrometry. Our strong commitment to quality and strict compliance with laboratory technical standards ensure precise and reproducible data. The continuous objective is to achieve the highest performance in determining the composition, structure, and physicochemical properties of the tested materials.

XRD diffractometer (X-ray diffraction)

XRD diffractometer (X-ray diffraction)

X-ray diffraction (XRD) is used to analyze the atomic structure of crystalline materials by measuring how X-rays scatter. It helps identify retained austenite and residual stresses, which are critical for assessing the quality, durability, and mechanical performance of metal components

Materials analysis

  • Retained austenite
  • Residual stresses

SEM Tescan VEGA4 (scanning electron microscopy analysis)

SEM Tescan VEGA4 delivers precise surface morphology and microstructure analysis with chemical composition identification, enabling early defect detection, quality control, and process optimization to improve product performance and durability

Materials analysis

  • Surface defect detection
  • SEM Analysis
SEM Tescan VEGA4 (scanning electron microscopy analysis)

Microscope stereo Leica (macro / micro)

Microscope stereo Leica (macro / micro)

The Leica stereo microscope provides high-resolution 3D imaging for detailed examination of metal surfaces, enabling the identification of grain structure, inclusions, porosity, cracks, and other visible defects. This analysis is essential for quality assurance in the metal industry

Materials analysis

  • Microstructure of materials

Durascan 50 G5

Durascan 50 G5 is a modern hardness tester using HV, HB, and HRC methods to quickly and accurately assess mechanical properties, ensuring quality control, durability, and reliability of materials

Materials analysis

  • Brinell hardness
  • Vickers hardness
Durascan 50 G5

Spectrometer Q4 TASMAN

Spectrometer Q4 TASMAN

The Q4 TASMAN spectrometer enables fast and accurate chemical composition analysis of metals using XRF technology. It identifies and quantifies elements for manufacturing control and quality assurance, ensuring compliance with specifications and preventing defects

Materials analysis

  • Chemical composition determination

Sample preparation room

In the sample preparation room, materials undergo sectioning, mounting, grinding, polishing, and, when required, chemical etching to produce defect-free surfaces optimized for accurate and reproducible microstructural and chemical analyses using advanced characterization techniques.

Cutting machine

Mounting equipment

Polishing equipment

Chemical extraction hood:

Contact

Ciprian Andrei

Schaeffler Romania SRL
Aleea Schaeffler 3
507055 Cristian
Romania


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